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Started by tacoma at 04-11-2010 4:52 PM. Topic has 7 replies.

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   04-11-2010, 4:52 PM
tacoma is not online. Last active: 7/7/2010 1:15:35 AM tacoma

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Joined on 09-03-2009
York PA
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Fuel leak cx500tc
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Had a leak at he elbow to the rear of the injector, replaced the o ring with a new one but still get some weepage where the two pieces meet. im using a honda oring. anyone else had this problem?
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   04-11-2010, 7:45 PM
Don in Oz is not online. Last active: 7/23/2010 2:18:24 PM Don in Oz

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Joined on 03-10-2006
Melbourne, Australia
Posts 546
Re: Fuel leak cx500tc
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Which cylinder - right or left?
Don.
GL500I, CX500TC (2), CX500EC (2), 1982 CX500C.
GL1000, 1976 CB550F, CT110 (2), XL125S (2), 1973 CB175K6.
Kwaka Z250C1 (2).
Suzuki GS450SX, DR250SJ, GS125ESD.

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   04-12-2010, 3:01 AM
tacoma is not online. Last active: 7/7/2010 1:15:35 AM tacoma

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York PA
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Re: Fuel leak cx500tc
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it is on the right cylinder, the round oring where it connects to the fuel rail
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   04-12-2010, 8:42 PM
Don in Oz is not online. Last active: 7/23/2010 2:18:24 PM Don in Oz

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Joined on 03-10-2006
Melbourne, Australia
Posts 546
Re: Fuel leak cx500tc
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Are you sure it is not the pressure-test 6mm plug leaking (on the banjo bolt head) where the fuel pump hose delivers fuel to the fuel-rail?
Don.
GL500I, CX500TC (2), CX500EC (2), 1982 CX500C.
GL1000, 1976 CB550F, CT110 (2), XL125S (2), 1973 CB175K6.
Kwaka Z250C1 (2).
Suzuki GS450SX, DR250SJ, GS125ESD.

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   04-13-2010, 12:35 AM
MotoMartin is not online. Last active: 5/15/2010 6:57:42 PM MotoMartin



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Joined on 03-02-2010
Oceanside California
Posts 36
Re: Fuel leak cx500tc
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I had the same problem when I reassembled my bike. I used an O ring from a metric set that I have but it wasn't quite the right size, the gas is under a fair amount of pressure and squirted everywhere. In an attempt to stop the leaking I torqued the elbow down too much and cracked it. I would recommend buying the genuine Honda O ring for this application. Don't do what I did! I re-read your post you actually used the Honda O ring.....make sure the mating surfaces are flat and clean maybe use some 1000 grit wet and dry to clean up the surfaces. Make sure the O ring is properly seated and fits correctly genuine part or not.
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   04-13-2010, 3:42 AM
tacoma is not online. Last active: 7/7/2010 1:15:35 AM tacoma

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Joined on 09-03-2009
York PA
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Re: Fuel leak cx500tc
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its not coming from the plug, any objections to using a little sealant like yamabond? its just weeping alittle not spraying.
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   04-13-2010, 5:27 AM
CXTURBOBOOST is not online. Last active: 7/23/2010 12:26:19 PM CXTURBOBOOST



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Joined on 05-02-2007
Lincoln, NE
Posts 440
Re: Fuel leak cx500tc
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Buy an o ring that is thicker...Any CAT dealership can provide a very large assortment.

PK
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   04-13-2010, 4:51 PM
Don in Oz is not online. Last active: 7/23/2010 2:18:24 PM Don in Oz

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Joined on 03-10-2006
Melbourne, Australia
Posts 546
Re: Fuel leak cx500tc
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Pete, That was going to be my next suggestion. Most Honda "O" rings of that vintage are really "metricated Imperial" "O" rings, and using the nearest metric ring is NOT good enough - particularly if you go for the nearest metric size. It could be 0.3mm too small in cross-sectional diameter, and THERE IS THE PROBLEM.
Don.
GL500I, CX500TC (2), CX500EC (2), 1982 CX500C.
GL1000, 1976 CB550F, CT110 (2), XL125S (2), 1973 CB175K6.
Kwaka Z250C1 (2).
Suzuki GS450SX, DR250SJ, GS125ESD.

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