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CX Customization and Modifications

Started by Timothy_D at 04-27-2009 10:29 AM. Topic has 6 replies.

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   04-27-2009, 10:29 AM
Timothy_D is not online. Last active: 7/23/2010 8:55:41 PM Timothy_D



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Joined on 04-22-2006
Santa Rosa, CA
Posts 1,585
CX500 / CX650 in-bike Transmission removal and replacement tool.

Attachment: PricyTool.jpg
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This pricey little tool can save you from hours of labor when replacing transmissions in all CX and GL models.
Worth its weight in gold, and will only cost you a wire coat hanger.


CX500 Turbo, GL650I, Two CX650E's, and one Crown Jewel of the CX line- CX650T.

Why do I own five CX/GL bikes? Ask an alcoholic why he drinks.

Donating Member.
Sold: 1981 CX500D, 2- 1982 CX500T's, 1983 CX650C.
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   04-27-2009, 10:32 AM
Timothy_D is not online. Last active: 7/23/2010 8:55:41 PM Timothy_D



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Joined on 04-22-2006
Santa Rosa, CA
Posts 1,585
Re: CX500 / CX650 in-bike Transmission removal and replacement tool.

Attachment: ToolinSitu.jpg
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This is how it is used.

What you have to imagine is that there is a spring that holds everything in place. 
Lift the spring, transmission drops out simply.

The only trick is shims. 
However, it is so easy to drop and replace the transmission with this tool that shims aren't a problem.
My mechanic did this to Racer about 1000 miles ago, and I have had no problems at all.


CX500 Turbo, GL650I, Two CX650E's, and one Crown Jewel of the CX line- CX650T.

Why do I own five CX/GL bikes? Ask an alcoholic why he drinks.

Donating Member.
Sold: 1981 CX500D, 2- 1982 CX500T's, 1983 CX650C.
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   04-27-2009, 10:51 AM
wildmanwill is not online. Last active: 7/23/2010 4:09:54 PM wildmanwill



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Joined on 05-25-2008
Chester County, Pennsylvania
Posts 4,034
Re: CX500 / CX650 in-bike Transmission removal and replacement tool.
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Thanks for posting Tim!

1983 CX650 Turbo
1982 CX500 Custom
Donating Member

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   04-27-2009, 12:21 PM
Blue fox is not online. Last active: 7/22/2010 4:29:18 PM Blue fox



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Joined on 04-18-2008
COLUMBIA, MISSOURI
Posts 1,533
Re: CX500 / CX650 in-bike Transmission removal and replacement tool.
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Thanks, Tim.  That may just come in handy later.  I suppose you pull the shifting arm down and out of the way of the drum end?

Blue Fox
1983 GL650I, 79-CX500C, 1980 CX500C, 82-GL500I, 82-GL1100, 76-CB550, 81-CB750C, 73-CB350F, 71-CT90,
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   04-28-2009, 5:02 AM
gwynethh is not online. Last active: 7/22/2010 12:09:49 AM gwynethh



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Joined on 04-05-2009
Kittery, ME
Posts 138
Re: CX500 / CX650 in-bike Transmission removal and replacement tool.
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This is worth a sticky, right? Can someone do that or know how to request it?

Party On Dudes and Dudettes
1989 PC800 "Silver Lady"
1982 GL500I "Jenny"
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   04-28-2009, 9:20 AM
Blindstitch is not online. Last active: 7/22/2010 2:52:31 AM Blindstitch



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Joined on 03-14-2009
Greenfield Wisconsin
Posts 9,863
Re: CX500 / CX650 in-bike Transmission removal and replacement tool.
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I added it to my list in the general section.

1979 CX500 Supertanker
ATGATT makes riding a bike like a sled easier.

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   04-28-2009, 9:30 AM
wildmanwill is not online. Last active: 7/23/2010 4:09:54 PM wildmanwill



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Joined on 05-25-2008
Chester County, Pennsylvania
Posts 4,034
Re: CX500 / CX650 in-bike Transmission removal and replacement tool.
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thanks!
1983 CX650 Turbo
1982 CX500 Custom
Donating Member

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